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Porsche robot with skin to sense humans about to start work in German car factory

John Carey, December 18, 2018 7:00PM

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The first job for the sensitive-skin robot will be helping assemble Porsche’s new 911 sports car media_cameraThe first job for the sensitive-skin robot will be helping assemble Porsche’s new 911 sports car


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Car maker Porsche has developed a new type of robot with skin that can feel when a human is close by.

The robot slows when it senses it’s close to a person and stops if they touch.

Car-making robots are powerful and dangerous machines, so there are always safety barriers separating them from factory workers. Porsche’s new generation of robot can work side-by-side with humans. It’s a car-industry first, according to Porsche’s Jens Thomer.

“People and robots will co-operate,” Mr Thomer said of the new robot that will work to build car bodies in Porsche’s main factory at Zuffenhausen, near Stuttgart, Germany.

media_cameraA Porsche car assembly robot working side-by-side with a human in the 911 assembly plant in Germany. Picture: supplied

The new robot’s metal muscles wear a sensitive skin that uses a technology called capacitive sensing, which can feel anything different to air. Capacitive sensing is used on smartphone, tablet and car touchscreens.

Teenager girl using pad computer media_cameraThe technology used for the human-sensing robot is similar to what is used on touchscreens to recognise our fingers.

While the robot handles heavy lifting, at the same time its human workmate can take on tasks that demand dexterity*, flexibility and intelligence.

The first job for the sensitive-skin robot will be helping assemble the rear floor section of the body of Porsche’s new 911 sports car.

“Just one (work) station, for now,” said Mr Thomer, but the technology is sure to be used more widely across the Porsche factory soon.

The Zuffenhausen factory, which is preparing to produce Porsche’s new battery-powered super-sedan, the Taycan, alongside the 911, Cayman and Boxster sports cars, is a crowded place. It’s in the middle of town, with limited room to expand.

But Porsche plans to increase both car production and workforce* size at Zuffenhausen, where there are already 280 conventional* robots installed.

Manufacturing media_cameraCar factories already use robots for many tasks but humans have to well clear for safety. These robots are welding.

Robots and humans sharing the same workplace is a better way to use the factory’s limited space. It can also cut the time spent at a workstation, which is important for efficiency*.

The new technology has earned approval from the TUV, Germany’s strict technical inspection association.


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  • dexterity: fine motor skills
  • workforce: the people working there
  • conventional: regular
  • efficiency: getting things done quickly with little effort



  • Which car marker has developed this robot?
  • Has this been done before in the car industry?
  • What is the robot’s first job?
  • What is the main reason to use this robot in this factory?
  • How many robots already work in this factory?

1. Helping Hands
Divide a blank page into two columns, one headed DANGERS and the other ADVANTAGES. List the dangers and advantages of these wonderful car-making robots.

With a partner, discuss your lists and for both of your lists, decide who they are an advantage or a danger for and which are the most important of each.

2. Extension
What other things could this new skin-sensing technology on robots be used for?

Time: Allow 15 minutes
Curriculum links: Design & Technology, English

With a partner see if you can you identify all the doing words/verbs in this text. Highlight them in yellow and then make a list of them all down your page. Now see if you and your partner can come up with a synonym for the chosen verb. Make sure it still makes sense in the context it was taken from.

Try to replace some of the original verbs with your synonyms and discuss if any are better and why.

HAVE YOUR SAY: If you could design a robot to be beside you in the classroom and the playground, what would you want it to be able to do for you?
No one-word answers. Use full sentences to explain your thinking.

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